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Services

Plant Engineering Services

Services and products to improve reliability, extend operating life and optimise plant performance

Our service offering spans the full lifecycle of chemical and fertilizer plants—from early engineering assessments to long-term performance optimization and equipment refurbishment. Whether dealing with Casale technologies or systems from other major Licensors and/or EPC companies, our specialized teams deliver high-value support through a combination of technical depth, operational insight, and a problem-solving mindset. With a flexible and collaborative approach, we help clients enhance plant reliability, extend asset life, and unlock continuous performance improvement.

Machinery Services

  • Performance assessment of critical rotating equipment (compressors, pumps, and turbines)
  • Replacement or upgrade of critical rotating equipment, including upgrading of associated control and protection systems.
  • Failure analysis
  • Dynamic Pulsation and Vibration Analysis
  • Design and supply of critical equipment

Instrumentation

  • Review/improvement of DCS and ESD control systems
  • Design and procurement of critical instruments, Smart instruments and control valves

Piping

  • Laser Scanning
  • 3D Modeling
  • Stress Analysis
  • Failure analysis

Civil and Structural

  • Review/Design of foundations, racks, steel structures etc.

Plant Operation Support

Sustaining Performance Beyond Commissioning

Casale supports clients throughout the entire operational lifecycle of their plants, ensuring stable, efficient, and safe performance from start-up to long-term operation. Our team provides expert assistance in commissioning, operator training, remote monitoring, and troubleshooting. Whether launching a new plant or optimizing existing operations, we deliver tailored support to keep your facility running at its best—today and into the future.

Digital & Diagnostic Solutions

Unlocking Performance Through Data

Casale’s digital and diagnostic services transform raw plant data into actionable insights. Through advanced analytics, proprietary simulation tools, and real-time monitoring, we help identify inefficiencies, prevent failures, and enhance operational performance. With CaRES, your data becomes a powerful driver of efficiency and reliability.