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Casale completes on-schedule start-up of 450 MTD nitric acid plant for BorsodChem

From contract award in 2024 to first production in September 2026, the new DualPURE™ plant in Ostrava, Czech Republic, demonstrates Casale's integrated technology and EPC execution capabilities.

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1 octubre 2026

Site
Ostrava, Czech Republic
Client
Borsodchem MCHZ
Year
2024
Technology Solutions Capacity
Nitric Acid DualPURE™ 450 MTD

Lugano (Switzerland), 1 October 2026 - Casale has successfully started up the new 450 metric tons per day (MTD) Weak Nitric Acid (WNA) plant for BorsodChem MCHZ at its Ostrava site in the Czech Republic. The facility achieved first nitric acid production on 30 September 2026, in line with the planned project schedule. 

Awarded to Casale in 2024 on a turnkey Engineering, Procurement and Construction (EPC) basis, the project was executed by Casale Project, the Group's Czech subsidiary, combining its engineering and project execution capabilities with Casale's proprietary DualPURE™ dual-pressure nitric acid technology. 

From EPC execution to successful plant operation 

Following the contract award in 2024, the project progressed through engineering, procurement, construction and commissioning under a fast-track execution schedule. 

The start-up sequence was completed in approximately 12 hours, followed by an initial production run yielding 100 metric tons of nitric acid.

Since start-up, the plant has entered operation and progressively increased production as part of its planned stabilization and ramp-up phase, ahead of full-capacity operation and the subsequent performance test. 

Approximately 1,000 metric tons of nitric acid have already been produced and are being used in BorsodChem's downstream production facilities, demonstrating the plant's integration into the site's industrial operations. 

Steam export has also commenced, marking a further step in the activation of the facility's energy integration capabilities. 

These achievements reflect the coordinated efforts of Casale, BorsodChem and the project partners throughout the different phases of execution, from engineering and construction to commissioning and initial operation. 

DualPURE™ technology: efficient nitric acid production and energy recovery 

At the heart of the new facility is DualPURE™, Casale's proprietary dual-pressure technology for nitric acid production. 

The process is designed to combine operational reliability, optimized energy performance, advanced environmental features and high safety standards, addressing the requirements of modern nitric acid production. 

An important feature of the new plant is its ability to recover and export process steam, supporting energy integration with BorsodChem's existing industrial facilities and improving overall resource utilization. 

The project adds another industrial reference to Casale's nitric acid technology portfolio, further strengthening its experience in the design and delivery of efficient nitric acid production facilities. 

Supporting BorsodChem's industrial development 

The new 450 MTD facility supports BorsodChem's requirements for nitric acid used in its aniline production chain, contributing to the development and modernization of its Ostrava operations. 

Executed on a fast-track schedule and supported by the European Union Modernisation Fund, the project represents an investment in industrial modernization, combining increased production capabilities with process technology designed to improve energy and resource efficiency. 

The successful start-up further strengthens the long-standing cooperation between BorsodChem and Casale, built around technology, engineering expertise and integrated project execution. 

Integrated nitric acid technology and EPC expertise 

The BorsodChem project demonstrates the strength of Casale's integrated delivery model, bringing together proprietary process technology and the engineering, procurement, construction and commissioning expertise of its Group companies. 

Through Casale Project, the Group combines international technology expertise with established local execution capabilities, supporting customers throughout the project lifecycle, from initial design to first production. 

This integrated approach enables Casale to address complex industrial requirements while maintaining a focus on project execution, process efficiency and long-term operational objectives. 

Discover more about Casale's Nitric Acid technologies and solutions.